Tuesday, February 26, 2019

Fab Automation Standards – SECS/GEM & EINNOSYS SOLUTIONS

The organization that defines and governs the standards for semiconductor manufacturing, equipment, automation and other relevant areas is SEMI.org. It is an international body for semiconductor manufacturers and equipment manufacturers.
Factory automation standards defined by SEMI are generally known as SECS/GEM standards, which for 200mm wafer processing is comprised of four main standards : SECS-I (E4), SECS-II (E5), HSMS (E37) and GEM (E30) standards.

Lets understand what each standard covers: 

  • SECS-I (E4) : This standard is a communication protocol based on RS-232 serial communications. This is a much slower as compared to HSMS.
  • SECS-II (E5) : This standard defines how information is passed between an equipment and a factory host in the form of a series of stream and function messages.
  • HSMS (E37): This standard defines a communication protocol based on TCP/IP.
  • GEM (E30) : This standard not only defines how to use the core SECS-II messages to perform particular tasks, such as event report, data collection and recipe management but also takes care of the behaviour of the equipment when interfacing with the host.

Since SECS/GEM is a communication protocol, it is technology, platform as well as programming language independent. The host side of a connection is run on a computer system typically provided by the fab, and the equipment side of a connection is executing on a controller computer provided by the equipment manufacturer. This gives both – the factory as well as the equipment manufacturer interoperability, flexibility and platform independence. Both, the fab and the OEM can develop their software application without having to worry about communication compatibility, as long as they both are adhering to SECS/GEM standards.
SECS/Gem standards define the communication between a host computer and the equipment typically using a single connection, however multiple connection from more than one automation systems to a single equipment is possible. The message types defined by SECS are partially asymmetric – some message types are defined only for equipment use, others are defined only for host, but also many of the messages are for the similar use on either side.
The practice of connection sharing is not recommended for new deployments. It is a prevelant practice that a connection is maintained for long periods of time and only interrupted if the equipment or host is rebooted. SECS connections are light and don’t use much network bandwidth. It is possible to run several SECS connections on a simple desktop computer.
Most Semiconductor, solar cell, FPD and LED manufacturing factories are demanding the equipments that are SECS/GEM standard compliant. For those who are not familiar with SECS/GEM standards, to learn and implement these standards on the equipment software can be quite complex, challenging and time consuming.That is why, we at eInnoSys offer SECS/GEM software solutions for equipment manufacturers as well as factories. Integrating eInnoSys’ EIGEMEquipment plug-n-play software with equipment controller software of an equipment, OEMs can significantly reduce the time and cost it takes to make their equipment SECS/GEM compatable. Similarly, EIGEMHost is a SECS/GEM software for FABs and ATMs (Assembly and Test Manufacturing) to communicate with various equipment in the factory. EIGEMSim is a simulator software for SECS/GEM testing. It is a software that can be used to simulate as a equipment or host to test SECS/GEM communication of the other.

Wednesday, February 20, 2019

AUTOMATION BENEFITS in SEMI CONDUCTOR INDUSTRY AND EINNOSYS SOLUTIONS TO IT

Automation in factory is an important decision to be taken at management level.
The level of automation at any fab depends on several factors, but primarily the volume in wafer starts or outs, age of equipment, complexity of process, etc. The other main aspect to fab automation lies with the kind of experience and technological maturity of the manufacturer. Setups with longer exposure to IC manufacturing and skilled manpower are more prepared and adaptable to integrate automation solutions within their fabs and various production sites. This may include systems for Automated Material Handling, Planning , Simulation, Manufacturing Execution Systems, which include production dispatching and scheduling system and also Advanced Process Control systems and so on.
Basic automation includes preventing wrong recipe errors by the technicians by automating recipe selection through GEM/SECS. Advanced fabs have far more automation done which includes Fault Detection and Classification (FDC), Yield Management software, Recipe Management System, Automated Material Handling System (AMHS), to name a few.
Semiconductor manufacturing is undoubtedly the most complex manufacturing environments. Reasons for this being strict production processes, reentrant process flows, complex expensive equipments, variable demand, high levels of automation and an huge pull of data. Yet, despite having various challenges, semiconductor manufacturing is a key industry in many industrialized nations and contributes substantially, both directly and to the global economy. With the entry of highly automated wafer fabrication facilities (fabs), there is a industry trend to extend the traditional automation scope to integrate with advanced technologies.
Semiconductor technology grows very fast and thus there is a strong positive force to increase productivity using the existing assests . And this positive force has lead to the need of full automation to increase the existing productive. In fab automation, technological upgrades have to be taken into considerations on continuous bases. 

We provide factory automation solutions, systems integration and consulting services to wafer fabs, assembly and test facilities across the globe.

We offer various products for FABS and ASSEMBLY facilities.

eInnoSys is a pure automation company for semiconductor and other related industries such as PV (solar), MEMS, Flat Panel Display (FPD), LED and other such electronics industries. We serve Equipment Manufacturers (OEMs) and factories – Fabs, ATMs (Assembly Test Manufacturing). We are a customer focused and solution oriented company, offering automation products as well as custom automation solutions for OEMs and factories.
We consider ourselves as technical partners of our customers and not just software or automation solution providers who would build systems as per customer requirements. In addition to great automation software, we provide valuable insights to our customer based on our vast experience and ensure that we create the most customer value through our services.

Here is how EINNOSYS can help to give most effective automation solutions which takes care of all the challenges in implementing Automation. In our experience, most fab automation systems have an ROI of less than 1 year, so they pay for themselves in a very short period of time.
Our Fab Automation solutions include:
Yield management software
Cycle time Improvement
Improving OEE/Throughput
Advanced Process Control (APC)
Fault Detection & Classification (FDC)
Saving Manufacturing Cost

https://www.einnosys.com/introduction-secs-gem/



Friday, February 15, 2019

AUTOMATION BENEFITS in SEMI CONDUCTOR INDUSTRY AND EINNOSYS SOLUTIONS TO IT

Automation in factory is an important decision to be taken at management level.
The level of automation at any fab depends on several factors, but primarily the volume in wafer starts or outs, age of equipment, complexity of process, etc. The other main aspect to fab automation lies with the kind of experience and technological maturity of the manufacturer. Setups with longer exposure to IC manufacturing and skilled manpower are more prepared and adaptable to integrate automation solutions within their fabs and various production sites. This may include systems for Automated Material Handling, Planning , Simulation, Manufacturing Execution Systems, which include production dispatching and scheduling system and also Advanced Process Control systems and so on.
Basic automation includes preventing wrong recipe errors by the technicians by automating recipe selection through GEM/SECS. Advanced fabs have far more automation done which includes Fault Detection and Classification (FDC), Yield Management software, Recipe Management System, Automated Material Handling System (AMHS), to name a few.
Semiconductor manufacturing is undoubtedly the most complex manufacturing environments. Reasons for this being strict production processes, reentrant process flows, complex expensive equipments, variable demand, high levels of automation and an huge pull of data. Yet, despite having various challenges, semiconductor manufacturing is a key industry in many industrialized nations and contributes substantially, both directly and to the global economy. With the entry of highly automated wafer fabrication facilities (fabs), there is a industry trend to extend the traditional automation scope to integrate with advanced technologies.
Semiconductor technology grows very fast and thus there is a strong positive force to increase productivity using the existing assests . And this positive force has lead to the need of full automation to increase the existing productive. In fab automation, technological upgrades have to be taken into considerations on continuous bases.
We provide factory automation solutions, systems integration and consulting services to wafer fabs, assembly and test facilities across the globe.
We offer various products for FABS and ASSEMBLY facilities.
Our Fab Automation solutions include:
Yield management software
Cycle time Improvement
Improving OEE/Throughput
Advanced Process Control (APC)
Fault Detection & Classification (FDC)
Saving Manufacturing Cost